Projecttitel: Development of a circulair sustainable culturing process for natural leather-like materials based on fungal myceliumProjectnummer: LWV20.011Missie: KringlooplandbouwMMIP: A3 – Hergebruik zij- en reststromen
Bolt Threads (www.boltthreads.com) has developed a natural material called MYLO from fungal mycelium by engineering it to assemble into a supple and durable material that has the potential to biodegrade and be a sustainable, and cost competitive alternative to real and synthetic leather. Textile and Leather are among the industries with the highest environmental impact (besides the meat and oil/gas industries). The mycelium that is the basis of MYLO is grown on a substrate (MYSUB) based on a side stream (sawdust) supplemented with nutrients. After harvest of the mycelium the formed foamy material (called MYFOAM) is processed into “MYLO” to preserve it and to acquire the functional properties of “leather”. In 2020 the start-up (SME) company Mycelium Materials Europe (MME B.V.) started with the first production of MYFOAM. The MYFOAM produced is used to further develop the processing into MYLO on a small scale. Substrate, the mushroom strain, culturing conditions, and post-harvest processing each have a large impact on the characteristics and the properties of the MYFOAM, which impacts the quality and properties of the final product (MYLO). The small-scale process now used for the growing of the MYFOAM is still very laborious and costly. To produce the required volumes for MYLO to be a commercial success, further automation and (lower cost) substrates that are both sustainable and locally available are required (keeping in mind production in different countries). It is envisioned that the modular production system (known as Dutch shelf systems) as is used in the mushroom cultivation industry could serve as a blueprint to produce MYSUB and MYFOAM. Such a production system could then be easily implemented (inter)nationally. The Dutch are world-wide known for their know-how, and infra structure with respect to mushroom cultivation. For implementation of the process abroad, also the use of local mushroom species will be important. The MYLO produced is a natural vegan leather alternative and the process for the production should be sustainable. Production of MYLO does generate its own side streams. The spent substrate after harvest of MYFOAM and side streams from the MYLO process are potentially valuable natural resources, and finding applications would contribute to further circularity of the industry, as well as contribute to the chances of success of ‘vegan’ leather (better economic viability) to replace more polluting textiles.In this project we want to develop a roadmap to an economically scalable circular process to produce natural leather-like materials based on fungal mycelium, that is suitable for use of local available side streams as raw materials, and that valorizes and re-uses occurring side streams.a. Screen the ability of different fungi for the formation of MYFOAM on various types of biobased side streams as substratesb. Characterize the properties of MYFOAM from different fungi grown on different substratesc. Explore applications for the sustainable re-use of the spent substrate and MYLO side streams (compost/fertilizer/bio-stimulant/enzymes)After 2 years, at the end of this feasibility study project, a route to a technically and economically viable process of MYLO based will be mapped.